Capsule Filling Equipment

MG America offers a wide variety of encapsulation machinery, including continuous and intermittent motion capsule fillers and weight control systems which are ideal for powders, pellets, tablets, microtablets, gelatins and liquids.




Capsule Filling Equipment - Micro Dose Applications

Micro Dose Applications

Depending on machine model, output can
go from 200/H to 3,000/H. Fill weight range:
from 1 to 40mg. Accuracy +/- 0.2 mg. The
above machines when filling micro-dosages
offer the feature of “No Capsule – No Fill”.

Labby | FlexaLab | Planeta

Capsule Filling Equipment - Low Dose Applications

Low Dose Applications

Output: From 200/H to 250,000/H

Labby | FlexaLab | Planeta




Capsule Filling Equipment - Special Applications

Special Applications

To fill dosages directly into blister cavities.
This unit is assembled in-line with blister machines.

Flexofill
Call for details: 973-808-8185

Capsule Filling Equipment - Special Applications

Special Applications

To feed and fill small containers with powder or pellets. Speeds from 14K to 28K per hour.

G28/T

Call for details: 973-808-8185




Capsule Filling Equipment (Continuous Motion)

Labby - Capsule Filling Machine

Labby - Capsule Filling Machine

Overview

  • Production Speed: up to 3,000 capsules/hour
  • Capsule Sizes: from 000 to 5 tamperproof (DB), elongated, vegetal and special capsules included
  • Products Range: powder (dosators or tamping pin system), pellets, microtablets (counting), tablets, low and microdosages of powder to be inhaled without compaction, capsule into capsule, liquids
  • Can work either at continuous or intermittent motion
  • Plug & Play, modular and compact, fully automatic




FlexaLab - Capsule Filling Machine

FlexaLab - Capsule Filling Machine

Overview

  • Production Speed: up to 3,000 capsules/hour
  • Capsule Sizes: from 000 to 5 tamperproof (DB), elongated, vegetal & special capsules included
  • Versatility via Modular Design: features two dosing stations that can accommodate different dosing units
  • Products Range: powder (dosators or tamping pin system), pellets, microtablets (counting), tablets, low dosages of powder to be inhaled without compaction (dosators), microdosages of pure active powder with 100% mircoweighing control system, capsule into capsule, liquids
  • Can work either at continuous or intermittent motion

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Suprema - Capsule Filling Machine

Suprema - Capsule Filling Machine

Overview

  • Production Speed: up to 48,000 capsules/hour
  • Capsule Size: from 000 to 5, including tamper-proof capsules
  • Product Range: powder, pellets and tablets
  • Modular Design: different dosing units can be fitted alternatively, permitting filling of powder or pellets (one or two different types of pellets in the same capsule)

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Planeta - Capsule Filling Machine

Planeta - Capsule Filling Machine

Overview

  • Production Speed: 6,000, 12,000, 25,000 & 50,000 capsules/hour
  • Can upgrade to a higher production speed (100,000 capsules/hour) by adding elements to the operating units
  • Capsule Sizes: from 000 to 5, including tamper-proof capsules
  • Products Range: powder, pellets, microtablets, tablets, low dosages of powder to be inhaled, liquids, herbs, capsule into to capsule
  • Versatility via Modular Design: features two dosing stations that can accommodate different dosing units for filling of powders, pellets (up to 4 different types in the same capsule), microtablets, tablets, liquids & various combinations
  • Machine functions are managed by an industrial PC (with Windows XP Embedded operative system) with a color monitor (operator-friendly interface)

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G70-G70S - Capsule Filling Machine

G70-G70S - Capsule Filling Machine

Overview

  • Production Speed: up to 70,000 capsules/hour. Can be transformed to produce up to 140,000 capsules/hour
  • Capsule Size: from 00 to 5, including tamper-proof capsules
  • Product Range: powder, pellets, microtablets, tablets or a combination of these as follows: powder/tablet, pellets/tablet, microtablets/tablet
  • Machine functions are managed by an industrial PC (with Windows XP Embedded operative system) with a color monitor (operator-friendly interface)

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G140-G140S - Capsule Filling Machine

G140-G140S - Capsule Filling Machine

Overview

  • Production Speed: up to 140,000 capsules/hour. Can produce twice as many capsules/hour as the G70
  • Capsule Size: from 00 to 5, including tamper-proof capsules
  • Product Range: powder, pellets, microtablets, tablets or a combination of these as follows: powder/tablet, pellets/tablet, microtablets/tablet
  • Machine functions are managed by an industrial PC (with Windows XP Embedded operative system) with a color monitor (operator-friendly interface)

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G250 - Capsule Filling Machine

G250 - Capsule Filling Machine

Overview

  • Production Speed: up to 200,000 capsules/hour
  • Capsule Size: from 000 to 5, including tamper-proof capsules
  • Product Range: powders, pellets (up to two different kinds in the same capsule), micro-tablets, tablets and different combinations among them
  • Machine functions are managed by an industrial PC (with Windows XP Embedded operative system) with a color monitor (operator-friendly interface)

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MultiFlexa - Capsule Filling Machine

MultiFlexa - Capsule Filling Machine

Overview

  • Production Speed: up to 250,000 capsules/hour, the highest output available
  • Optional Product Containment “turn-key system” including clean-in-place capability
  • For dosing powder, pellets, tablets and microtablets into hard gelatin capsules
  • Ideal for low dose applications: 5-25 mg fill weights
  • High degree of accuracy and precision; can also be adjusted for micro-dosing
  • Weight control: Multi-NETT




Capsule Filling Machines (Intermittent Motion)

Alternova - Capsule Filling Machine

Alternova - Capsule Filling Machine

Overview

  • Production Speed: up to 105,000; 150,000; 180, 000 capsules/hour
  • Capsule Size: from 000 to 5 tamperproof, DB, elongated, vegetal & special capsules included
  • Product Range: powder, pellets, tablets, capsule into capsule, liquids
  • Can dose any oral pharmaceutical form, solid or liquid
  • Can combine up to four different kinds of products into the same capsule
  • Dosing chamber can quickly and easily be adjusted without the need to replace any parts




Alterna - Capsule Filling Machine

Alterna - Capsule Filling Machine

Overview

  • Production Speed: up to 70,000 capsules/hour
  • Capsule Size: from 00 to 5, DB, elongated
  • Product Range: powder, pellet and tablet
  • Equipped with a touch screen operator/machine interface to control machine functions.

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Capsule Filling Equipment - Weight Control

Statistical - Capsule Filling Machine

Statistical - Capsule Filling Machine

Overview

  • Automatic statistical in-process control system integrated into the machine
  • Monitors and controls the gross weight of filled capsules
  • Automatic adjustment of capsule fill weight
  • Complete analysis of production batch, including batch reports
  • Monitors the performance of individual dosators




100% NETT Weight Control - Capsule Filling Machine

100% NETT Weight Control - Capsule Filling Machine

Overview

  • 100% in-process control system integrated into the machine
  • Monitors and controls the “net” weight of each filled capsule and automatically rejects any single capsule which is found to be outside the weight limits
  • Uses two capacitive sensors to first check the empty capsule and subsequently the same capsule after filling to calculate the net weight of the product dosed by subtracting one from the other
  • The two sensors are automatically and continuously calibrated throughout the production run. The system computer checks & manages all the data collected by the sensors & the balance and automatically makes adjustments in capsule fill weight.
  • Monitors the performance of individual dosators
  • Complete analysis of production batch including batch reports




Multi-NETT - Capsule Filling Machine

Multi-NETT - Capsule Filling Machine

Overview

  • The Multi-Nett is a 100% Weight Control System integrated
  • Monitors and controls the “net” weight of each filled capsule and automatically rejects any single capsule which is found to be outside the weight limits
  • Ideal for standard dosage fill weights and especially for low fill weights (5-25mg)
  • Offers the ability to monitor and control the net fill weight of single components in combination fill applications
  • Monitors the performance of individual dosators




Anritsu Capsule Checkweigher - Capsule Filling Machine

Anritsu Capsule Checkweigher - Capsule Filling Machine

Overview

  • High Accuracy +-2 mg
  • Capacity (capsules/hour): 60,000 — KW9002AP
  • Capacity (capsules/hour): 120,000 — KW9001AP




Micro-dose Applications

Labby - Capsule Filling Machine

Labby - Capsule Filling Machine

Overview

  • Production Speed: up to 3,000 capsules/hour
  • Capsule Sizes: from 000 to 5 tamperproof (DB), elongated, vegetal and special capsules included
  • Products Range: powder (dosators or tamping pin system), pellets, microtablets (counting), tablets, low and microdosages of powder to be inhaled without compaction, capsule into capsule, liquids
  • Can work either at continuous or intermittent motion
  • Plug & Play, modular and compact, fully automatic




FlexaLab - Capsule Filling Machine

FlexaLab - Capsule Filling Machine

Overview

  • Production Speed: up to 3,000 capsules/hour
  • Capsule Sizes: from 000 to 5 tamperproof (DB), elongated, vegetal & special capsules included
  • Versatility via Modular Design: features two dosing stations that can accommodate different dosing units
  • Products Range: powder (dosators or tamping pin system), pellets, microtablets (counting), tablets, low dosages of powder to be inhaled without compaction (dosators), microdosages of pure active powder with 100% mircoweighing control system, capsule into capsule, liquids
  • Can work either at continuous or intermittent motion

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Planeta - Capsule Filling Machine

Planeta - Capsule Filling Machine

Overview

  • Production Speed: 6,000, 12,000, 25,000 & 50,000 capsules/hour
  • Can upgrade to a higher production speed (100,000 capsules/hour) by adding elements to the operating units
  • Capsule Sizes: from 000 to 5, including tamper-proof capsules
  • Products Range: powder, pellets, microtablets, tablets, low dosages of powder to be inhaled, liquids, herbs, capsule into to capsule
  • Versatility via Modular Design: features two dosing stations that can accommodate different dosing units for filling of powders, pellets (up to 4 different types in the same capsule), microtablets, tablets, liquids & various combinations
  • Machine functions are managed by an industrial PC (with Windows XP Embedded operative system) with a color monitor (operator-friendly interface)

View video





Low-dose Applications

Labby - Capsule Filling Machine

Labby - Capsule Filling Machine

Overview

  • Production Speed: up to 3,000 capsules/hour
  • Capsule Sizes: from 000 to 5 tamperproof (DB), elongated, vegetal and special capsules included
  • Products Range: powder (dosators or tamping pin system), pellets, microtablets (counting), tablets, low and microdosages of powder to be inhaled without compaction, capsule into capsule, liquids
  • Can work either at continuous or intermittent motion
  • Plug & Play, modular and compact, fully automatic




FlexaLab - Capsule Filling Machine

FlexaLab - Capsule Filling Machine

Overview

  • Production Speed: up to 3,000 capsules/hour
  • Capsule Sizes: from 000 to 5 tamperproof (DB), elongated, vegetal & special capsules included
  • Versatility via Modular Design: features two dosing stations that can accommodate different dosing units
  • Products Range: powder (dosators or tamping pin system), pellets, microtablets (counting), tablets, low dosages of powder to be inhaled without compaction (dosators), microdosages of pure active powder with 100% mircoweighing control system, capsule into capsule, liquids
  • Can work either at continuous or intermittent motion

View video





Planeta - Capsule Filling Machine

Planeta - Capsule Filling Machine

Overview

  • Production Speed: 6,000, 12,000, 25,000 & 50,000 capsules/hour
  • Can upgrade to a higher production speed (100,000 capsules/hour) by adding elements to the operating units
  • Capsule Sizes: from 000 to 5, including tamper-proof capsules
  • Products Range: powder, pellets, microtablets, tablets, low dosages of powder to be inhaled, liquids, herbs, capsule into to capsule
  • Versatility via Modular Design: features two dosing stations that can accommodate different dosing units for filling of powders, pellets (up to 4 different types in the same capsule), microtablets, tablets, liquids & various combinations
  • Machine functions are managed by an industrial PC (with Windows XP Embedded operative system) with a color monitor (operator-friendly interface)

View video